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Fuel
Cells
Hydrogen
Fuel
Cell Vehicles
Business
Government
Projects
and Information
Where did fuel cells come from?
The first fuel cell was
built in 1839 by Sir William Grove, a Welsh judge and gentleman scientist.
Serious interest in the fuel cell as a practical generator did not begin
until the 1960's, when the U.S. space program chose fuel cells over riskier
nuclear power and more expensive solar energy. Fuel cells furnished power for
the Gemini and Apollo spacecraft, and still provide electricity and water for
the space shuttle. A great history of fuel cells can be found on the Smithsonian website.
What
sort of fuels can be used in a fuel cell?
Fuel cells can promote
energy diversity and a transition to renewable energy sources. Fuel cells run
on hydrogen, the most abundant element on Earth. The great thing about fuel
cells, is that they don't care where the hydrogen comes from - water,
methanol, ethanol, natural gas, gasoline or diesel fuel, ammonia or sodium
borohydride. Fuels containing hydrogen generally require a "fuel
reformer" that extracts the hydrogen. Energy also could be supplied by
biomass, wind, solar power or other renewable sources. Fuel cells today are
running on many different fuels, even gas from landfills and wastewater
treatment plants.
When using a fuel other
than pure hydrogen, a reformer or fuel
processor is
required. A reformer a
device that produces hydrogen from fuels such as natural gas, gasoline,
methanol, ethanol or naphtha. There are three main types of reforming: steam
reforming, partial oxidation and auto-thermal reforming. Steam reformers
combine fuel with steam and heat to produce hydrogen. The heat required to
operate the system is obtained by burning fuel or excess hydrogen from the
outlet of the fuel cell stack. Partial oxidation reformers combine fuel with
oxygen to produce hydrogen and carbon monoxide. The carbon monoxide then
reacts with steam to produce more hydrogen. Partial oxidation releases heat,
which is captured and used elsewhere in the system. Auto-thermal reformers
combine the fuel with both steam and oxygen so that the reaction is in heat
balance. Auto-thermal reforming, while not as fully developed as the others,
offers the most flexibility in heat management. In general, both methanol and
gasoline can be used in any of the three reformer designs. Differences in the
chemical nature of the fuels, however, can favor one design over another.
Can
landfill or biogas be used to fuel a fuel cell?
The Northeast Regional
Biomass Program, in conjunction with XENERGY, Inc., has completed a
comprehensive study examining the feasibility of utilizing bio-based fuels
with stationary fuel cell technologies. The free study can be found athttp://www.nrbp.org/pdfs/pub31.pdf. The
findings show that biomass-based fuel cell systems, from a technical
perspective, are capable of providing a source of clean, renewable
electricity over the long-term. The results of the study aren't news to some
people. Fuel cells have already proven to be successful in this application,
in service around the world at several landfills and wastewater treatment
plants (as well as a few breweries and farms), generating power from the
methane gas they produce, and reducing harmful emissions in the process.
In 1992, a successful demonstration test at the Penrose Landfill in Sun
Valley, California paved the way for fuel cells operating at landfills and
wastewater treatment facilities. These types of installations are now working
all over the United States and in Asia. Since 1996, Connecticut's Groton
Landfill has been producing 600,000 kWh of electricity a year, with a
continuous net fuel cell output of 140 kW. In 1997, UTC Power (formerly
IFC/ONSI) installed a fuel cell system at the Yonkers wastewater treatment
plant in New York, which produces over 1.6 million kWh of electricity per
year, while releasing only 72 pounds of emissions into the environment. The
city of Portland, Oregon, installed a fuel cell to produce power using
anaerobic digester gas from a wastewater facility. It generates 1.5 million
kWh of electricity per year, reducing the treatment plant's electricity bills
by $102,000 annually. The facility received a Clean Air Excellence Award from
the U.S. Environmental Protection Agency (EPA). Since then, UTC has sold
several PureCell™ 200 fuel cells to California and New York, where the New York Power Authority
(NYPA) has
installed them at wastewater treatment plants around the city.
Another company, FuelCell Energy, Inc. (FCE) is installing its Direct FuelCell® (DFC) power plants at
wastewater treatment plans around the world.
Both companies also have
installed fuel cells at several breweries - Sierra Nevada, Kirin, Asahi and
Sapporo - using the methane-like digester gas produced from the effluent from
the brewing process to power the fuel cell.
How would a fuel cell-powered car compare to one powered by a battery?
Fuel cell automobiles are
an attractive advance from battery-powered cars. They offer the advantages of
battery-powered vehicles but can also be refueled quickly and could go longer
between refuelings.
Fuel cells utilizing
hydrogen as a fuel would be zero emission vehicles, and those using other
fuels would produce near-zero emissions. They are also more efficient than
"grid"-powered battery vehicles. In addition, fuel cell cars could
produce fewer "system-wide" releases of greenhouse gases -- taking
into account all emissions associated with resource recovery, fuel processing
and use.
Studies by General Motors
and Ford noted that fuel cell car engines could be built for about the same
price as an internal combustion engine.
How
efficient will a fuel cell car be, and how many miles per gallon will it get?
Fuel cell vehicles (FCVs)
are achieving energy efficiencies of 40 to 50 percent in current testing and
demonstrations; through extensive research and development, these numbers are
improving every day. Increased energy efficiency, which holds the promise of
reducing dependence on foreign oil and increasing energy security, makes FCVs
a very attractive replacement for internal combustion engines (ICEs), which
are between 10 to 16 percent efficient.
Exact calculations vary
from study to study, but many automotive manufacturers have released data
showing that FCVs are much more efficient than comparable ICE vehicles.
Toyota has published research showing its conventional gasoline vehicle with
a vehicle efficiency of only 16 percent, while its FCVH-4, running on
hydrogen, is projected to achieve 48 percent vehicle efficiency - three times
more efficient. General Motors (GM) claims that its fuel cell prototypes
running on hydrogen have more than twice the efficiency of their conventional
gasoline vehicles.
With vehicle emissions
and fuel efficiency, it is important to look at the complete picture - from
the time the fuel is first taken from the ground, produced, refined,
manufactured, transported, and stored, until it actually powers a vehicle, as
well as the overall safety risks of handling the fuel along the way. This
approach is known as the complete fuel cycle or "well-to-wheels"
analysis. A well-to-wheels analysis factors in the fuel production efficiency
(well-to-tank) and the vehicle efficiency (tank-to-wheel). Looking at this
complete picture offers a more thorough comparison.
Thermodynamic laws limit
ICEs and all other combustion engines. Having no flame, fuel cells avoid the
efficiency losses associated with the ignition, burning, heat transfer to the
gases, and exhaust. Fuel cells convert the chemical energy in the fuel
directly into electrical energy, which is fed into an electric motor to power
the wheels of a FCV.
As gasoline enters an
ICE, about 85 percent of the energy released by burning it in the engine is
lost, mainly as waste heat. The remaining energy is converted to mechanical
energy to rotate the engine's shafts and gears; some of this mechanical
energy is lost through friction, as it passes through the transmission to the
wheels. Even worse, when a car idles, the efficiency is zero. A practical way
to think of your vehicle's efficiency is through your own pocketbook. Sport
Utility Vehicles (SUVs) have been tested with efficiencies of around 10
percent. When you drive your SUV to the gas station and fill the tank with
$20.00 of gasoline, or chemical fuel, only $2.00 actually goes towards moving
your vehicle. The rest, $18.00 of your money, is wasted as heat or pollution.
Battery powered electric
vehicles demonstrate the importance of looking at the entire well-to-wheels
picture, since no energy conversion takes place on board. Toyota has shown
its pure electric vehicle having a vehicle efficiency of 80 percent, twice
that of FCVs. If you take into account the well-to-tank efficiency of 26
percent and the efficiencies associated with charging the battery; the
overall (well-to-wheels) efficiency becomes 21 percent - better than today's
vehicles, but not as efficient as a FCV.
Even today, with
alternative fuel generation and distribution in its infancy, FCVs have higher
well-to-wheels efficiencies than any other type of vehicle, including ICE and
battery hybrids. Three independent analyses have reached similar, but not identical
conclusions. Toyota's in-house testing has published 13 percent overall,
well-to-wheels, fuel cycle efficiency for its gasoline ICE vehicles. The
Methanol Institute (MI) has released very similar overall numbers. MI's
research shows gasoline ICE vehicles have a 15 percent overall,
well-to-wheels, efficiency. Compare that to Toyota's FCHV-4 running on
compressed hydrogen overall efficiency of 30+ percent (58 percent for
well-to-tank and 48 percent tank-to-wheel respectively), and MI's 31 percent
overall efficiency for the average hydrocarbon fuel cell vehicle (85 percent
for well-to-tank and 36 percent tank-to-wheel respectively.)
GM conducted a
well-to-wheels study with Argonne National Laboratory, BP, ExxonMobil and
Shell. The study found that hydrogen-powered fuel cell vehicles are the
cleanest and most efficient combination of fuel and propulsion system for the
long term, offering zero vehicle tailpipe emissions, greater efficiency and
lower CO2, well-to-wheels, than other vehicles. FCV prototypes also have
promising long-term potential for weight, size and cost reductions to make
them competitive with current ICE cars.
For a comprehensive chart
that includes the specs and range of all the fuel cell cars currently in
development, please visit our Charts page.
Can I
use a fuel cell to power my home?
Fuel cells are ideal for
power generation, either connected to the electric grid to provide
supplemental power and backup assurance for critical areas, or installed as a
grid-independent generator for on-site service in areas that are inaccessible
by power lines. Since fuel cells operate silently, they reduce noise
pollution as well as air pollution and the waste heat from a fuel cell can be
used to provide hot water or space heating.
There are three main
components in a residential fuel cell system - the hydrogen fuel reformer,
the fuel cell stack and the power conditioner. Many of the prototypes being
tested and demonstrated extract hydrogen from propane or natural gas. The
fuel cell stack converts the hydrogen and oxygen from the air into
electricity, water vapor and heat. The power conditioner then converts the
electric DC current from the stack into AC current that many household appliances
operate on. The initial price per unit in low volume production will be
approximately $1,500 per kW. Once high volume production begins, the price is
expected to drop to $1,000 per kW, with the ultimate goal of getting costs
below $500 per kW. Fuel cell developers are racing to reach these cost
targets.
Many companies are
developing and testing fuel cells for stationary and residential
applications, working together with utilities and distributors to bring them
to market. Even automakers such as GM, Honda and Toyota are branching beyond
vehicles and spending money on research and development for stationary
applications.
Where can I buy a fuel cell?
A good place to start is FuelCellStore.com, which provides a virtual
marketplace for a wide variety of fuel cells, electrolyzers and hydrogen
storage products.
The following companies
offer a wide range of fuel cell products, including prototype demonstration
systems, low-wattage systems, beta-testing systems, and fuel cell-powered
products. You will need to check with the individual companies to see if
their systems/products are suited to your needs. The U.S. Fuel Cell Council
has compiled a list of commercialized fuel cell products.
You can also check out our Interactive map and listing of fuel cell developers or purchase our Fuel Cell Directory.
EcoSoul, Inc - small, educational regenerative
fuel cell kits
IdaTech - fuel cell systems with up to 10 kW
in generating power
Nuvera - PEM
fuel cells for backup/telecommunications
ReliOn - PEM
fuel cells for backup and remote applications
Let us know if your
company sells fuel cells and should be added to this list. Note: only sellers
of fuel cell products, stacks or systems will be added to this list.
How can
I invest in fuel cell companies?
Since Fuel Cells 2000
tries to be an independent voice on the subject of fuel cell technology, we
do not recommend stocks of one company over another company. There are,
however, places on the web where you can go for information on fuel cell
companies that are publicly traded, and can track investment info on these
companies. Check out our Fuel Cell Equity and
Investment chart to see
which companies are receiving money from investment and venture capital
firms. Listing these sites is not an implicit endorsement by Fuel Cells 2000
of the information contained on the sites:
- Clean Edge - provides a
variety of research and consulting services focused on clean technology.
Our mission is to help companies and investors understand and profit
from the clean-tech revolution and to catalyze the development of
clean-tech companies and markets.
- Cleantech Venture Network - a unique
opportunity for investors and others to profitably facilitate the growth
of young companies with the potential for delivering major economic,
environmental and social benefits. CLEANTECH organizes venture forums,
provides deal flow, publishes investment reports and offers related
services to investors and entrepreneurs.
- Green Money - for information on
investment companies that focus on investing in companies that sell or
manufacture products that are energy efficient or environmentally
beneficial.
- New Alternatives Fund, Inc. - a
socially responsible mutual fund emphasizing alternative energy and the
environment. Areas of investment include hydrogen and fuel cells.
- Turquoise Corporate Financial Advisors - corporate
finance advisory firm based in the City of London. Energy and fuel cells
are specialist sectors and Turquoise provides a range of financial
advisory services for fuel companies and investors.
What's
holding back use of fuel cells?
Many technical and
engineering challenges remain; scientists and developers are hard at work on
them. The biggest problem is that fuel cells are still too expensive. One key
reason is that not enough are being made to allow economies of scale. When
the Model T Ford was introduced, it, too, was very expensive. Eventually,
mass production made the Model T affordable.
It is very important to
spread the successes and show support for fuel cell and hydrogen technology.
Please visit ourGrassroots page to find resources for letter writing, contacting your
Congressman and engaging in the debate.
Where
does the hydrogen come from?
A fuel cell runs on
hydrogen, the simplest element and most plentiful gas in the universe. Yet
hydrogen is never found alone - it's always combined with other elements such
as oxygen and carbon. Once it has been separated, hydrogen is the ultimate
clean energy carrier, which is why it is the most attractive fuel for fuel
cells. It has excellent electrochemical reactivity, it's safe to manufacture,
has a high power density, has zero emissions characteristics, and can be
obtained from a wide variety of sources. Hydrogen can be found in water,
fossil fuels such as gasoline, methanol, natural gas, propane, as well as in
ammonia and sodium borohydride.
Hydrogen made from
renewable energy resources provides a clean and abundant energy source,
capable of meeting most of the future's high energy needs. When hydrogen is
used as an energy source in a fuel cell, the only emission that is created is
water, which can then be electrolyzed to make more hydrogen – the waste
product supplies more fuel. This continuous cycle of energy production has
potential to replace traditional energy sources in every capacity – no more
dead batteries piling up in landfills or pollution-causing, gas-guzzling
combustion engines. The only drawback is that hydrogen is still more
expensive than other energy sources such as coal, oil and natural gas.
Researchers are helping to develop technologies to tap into this natural
resource and generate hydrogen in mass quantities and cheaper prices in order
to compete with the traditional energy sources. There are three main methods
that scientists are researching for inexpensive hydrogen generation. All
three separate the hydrogen from a 'feedstock', such as fossil fuel or water
- but by very different means.
Reformers - Fuel cells generally run on hydrogen, but any hydrogen-rich
material can serve as a possible fuel source. This includes fossil fuels –
methanol, ethanol, natural gas, petroleum distillates, liquid propane and
gasified coal. The hydrogen is produced from these materials by a process
known as reforming. This is extremely useful where stored hydrogen is not
available but must be used for power, for example, on a fuel cell powered
vehicle. One method is endothermic steam reforming. This type of reforming
combines the fuels with steam by vaporizing them together at high
temperatures. Hydrogen is then separated out using membranes. One drawback of
steam reforming is that is an endothermic process – meaning energy is
consumed. Another type of reformer is the partial oxidation (POX) reformer.
CO2 is emitted in the reforming process, which makes it not emission-free,
but the emissions of NOX, SOX, Particulates, and other smog producing agents
are probably more distasteful than the CO2. And fuel cells cut them to zero.
Enzymes - Another method to generate hydrogen is with bacteria and
algae. The cyanobacteria, an abundant single-celled organism, produces
hydrogen through its normal metabolic function,. Cyanobacteria can grow in
the air or water, and contain enzymes that absorb sunlight for energy and
split the molecules of water, thus producing hydrogen. Since cyanobacteria
take water and synthesize it to hydrogen, the waste emitted is more water,
which becomes food for the next metabolism.
Solar-
and Wind- powered generation - By
harnessing the renewable energy of the sun and wind, researchers are able to
generate hydrogen by using power from photovoltaics (PVs), solar cells, or
wind turbines to electrolyze water into hydrogen and oxygen. In this manner,
hydrogen becomes an energy carrier – able to transport the power from the
generation site to another location for use in a fuel cell. This would be a
truly zero-emissions way of producing hydrogen for a fuel cell.
What
about hydrogen safety?
Many questions have been
raised regarding hydrogen's safety as an energy carrier. Hydrogen is highly
flammable and requires a low hydrogen to air concentration for combustion.
However, if handled properly hydrogen is as safe or safer than most fuels,
and hydrogen producers and users have generated an impeccable safety record
over the last half-century.
There are many myths
about hydrogen, which have recently been dispelled. A study of the Hindenburg
incident found that it was not the hydrogen that was the cause of the
accident.
Comprehensive studies
have shown that hydrogen presents less of a safety hazard than other fuels
including gasoline, propane, and natural gas. In 1997, Ford Motor Company in
conjunction with the Department of Energy published a "Hydrogen Vehicle
Safety Report" in which it concluded, "the safety of a hydrogen
[Fuel Cell Vehicle] system to be potentially better than the demonstrated
safety record of gasoline or propane, and equal to or better than that of
natural gas." The study cited hydrogen's higher buoyancy, higher lower
flammability limit, and much higher lower detonation limit as major
contributors to hydrogen's greater safety potential.
Specifically, the study
compared the safety of the various fuel systems during collisions in open
spaces, collisions in tunnels, and over the fuels' entire lifecycle. The
study found that in an open space collision, hydrogen powered fuel cell
vehicles were safer than gasoline, propane, or natural gas powered internal
combustion engine (ICE) vehicles because of four factors.
- Hydrogen's
carbon fiber composite tanks are very resilient to rupture even upon
high impact. In general, hydrogen tanks and operating systems are
designed to withstand without rupture or puncture pressures 2.25 to 3.5
times their operating pressure, high-speed collisions, and direct shots
from high-powered rifles and handguns.
- Hydrogen
possesses a density only 7% that of air, and has a high buoyancy so that
it will rise and dissipate without wind or ventilation. Natural gas'
density is 55% that of air while both gasoline (3.4 to 4 times heavier)
and propane (1.52 times heavier) vapors are heavier than air. Hydrogen
also has a diffusion coefficient 3.8 times greater than natural gas, 6.1
times greater than propane vapor, and 12 times greater than gasoline
vapor. Consequently, hydrogen gas rises and diffuses laterally much
faster than natural gas, propane, or gasoline. In open spaces,
hydrogen's greater dispersion rate should translate into fewer fires.
Also, for hydrogen to burn downward, i.e. when the point of ignition is
above the gas, the hydrogen/air mixture must be at least 9% hydrogen or
higher. ("if the ignition source is above a 10% or less flammable
mixture of hydrogen, then the hydrogen below the source will not be
ignited."). In comparison, methane has a downward propagating lower
flammability limit of 5.6% making methane more likely than hydrogen to
be ignited by a source point located above the gas/air mixture.
- A fuel cell
vehicle could carry approximately 60% less energy than an internal
combustion vehicle because a fuel cell vehicle is more efficient. If
combusted, a fuel cell vehicle's hydrogen would generate less thermal
energy than the comparable amount of natural gas, propane, or gasoline
for an internal combustion engine vehicle. The hydrogen gas would also
burn quicker in the event of a fire because it has a burning velocity 7
times greater than natural gas or gasoline. The result could be a quick
plume of fire that does not cause as much damage as a gasoline fire.
- A hydrogen
powered fuel cell vehicle will possess many safety sensors and devices
that will stop the flow of hydrogen through the system if a leak is
detected or in the event of an impact. By sealing the tank, the safety
measures will decrease the chance that a rupture in a line will cause a
continuous leak that would lead to a hydrogen concentration sufficient
for ignition. The vehicle design will also cut electrical power from the
battery eliminating an ignition source.
In a tunnel collision,
the same properties that made hydrogen safer for open-air collisions should
also make hydrogen safer. Hydrogen gas will disperse quicker than other
fuels, although it could create a larger initial plume of gas potentially
coming into contact with more ignition sources than a natural gas plume.
If handled properly, the
entire lifecycle of the hydrogen should prove to be safer than those of
natural gas, propane, and gasoline. The production and transportation of
hydrogen would pose fewer direct public hazards because hydrogen gas
pipelines or hydrogen tanker trucks present less of a public risk than oil
tank trucks (see above). Moreover, hydrogen is not toxic and will not
contaminate the environment like a propane, gasoline, or even a natural gas
spill could.
Hydrogen's safety record
provides no evidence of an unusual safety risk. Liquid hydrogen trucks have
carried on the nation's roadways an average 70 million gallons of liquid
hydrogen per year without major incident. A high hydrogen gas mixture called
"town gas" used to light streetlights and houses has been
determined to have an equal safety rating as similarly used natural gas.
Hydrogen has been handled and sent through hundreds of miles of pipelines
with relative safety for the oil, chemical, and iron industries. Moreover,
NASA has used liquid hydrogen as its major fuel source for the last
half-century without major incident.
A great presentation on
hydrogen safety can be found HERE.
Can a
fuel cell vehicle use other fuels besides hydrogen?
Fuel cells run on
hydrogen, the most abundant element on Earth. The simplest and most efficient
vehicle designs store hydrogen on board, either as compressed gas, liquid, or
in metal hydride. Many automotive manufacturers have used a transition fuel
in earlier models of their fuel cell vehicles, with the long-term vision of
strictly hydrogen-powered vehicles. Some have demonstrated vehicles
running on methanol and sodium borohydride. The very first FCVs in
demonstration are powered by hydrogen. They are fleet vehicles that refuel at a centrally located fuel
station.
For a comprehensive chart
that includes the specs, range and fuel choice of all the fuel cell cars
currently in development, please visit our Charts page.
If all
those fuel cell cars are emitting water, won't that create other problems?
According to calculations
by Jason Mark of the Union of Concerned Scientists:
Assuming all hydrogen
input turns into water, and that all water is released (either as liquid or
vapor), "If the entire U.S. passenger vehicle fleet were powered by
hydrogen FCVs, the amount of water emitted annually (assuming no losses)
would be 0.005% the rate of natural evapotranspiration (water that evaporates
or is transpired by plants) in the continental U.S."
Many people are concerned
about the amount of water produced by a fuel cell vehicle. They worry
"where will the water go?" "Will it cause fog or ice?"
and what we can do with it to make it useful. Some discussion of what we have
now (the internal combustion engine) and what we will have in a few years
(the fuel cell vehicle) can help to put this into perspective.
It is important to
remember that gasoline engines also produce water. The hydrogen in gasoline
(and the hydrogen in diesel fuel and the hydrogen in natural gas) all combine
with oxygen in the flame to produce water. The production of water is one of
the big reasons combustion happens since forming water releases heat that
makes the reaction possible. It is not a new thing to produce water while
making power and energy. Burning or chemically oxidizing any hydrogen bearing
fuel produces water. The only fuel that may be an exception to this rule is
pure-carbon (coal). For the sake of comparison sake we will use a C6H18
(octane) baseline for gasoline. We will base our calculations of the current
situation on an internal combustion engine burning octane.
The classical hydrogen
fuel cell uses hydrogen as its fuel. Where does the hydrogen come from?
Natural gas! Yes, the vast majority of hydrogen sold in the world today is
made from natural gas, (natural gas is mostly methane, CH4). The conversion
is done by combining the CH4 with H2O (water!) to make H2 and CO2, so the
manufacturing of hydrogen actually USES water! But we will account for this
by using the energy units for comparison, just to make it simpler.
So we are comparing the
energy from a fuel cell using Hydrogen derived from natural gas to the energy
from a gasoline engine using gasoline (octane). What is the difference? The
heat of formation of water is - 69 kcal/mole and that of carbon dioxide is -
94 kcal/mole. The heat of combustion of octane in air at perfect
stoichiometry with no unburned hydrocarbon is 1806 kcal/mole and the
potential chemical energy contained in the same amount of methane is 370
kcal/mole. We must reduce the methane energy by 15% to account for an 85%
efficient (energy basis) reformer. The reduction leaves us with 315 kcal/mole
in the methane. Comparing the energy content to the hydrogen content allows
us to get at the difference in water production between the two fuels.
The ratio of heat
produced by chemically oxidizing each one is 1806/315 = 5.7. That means one
mole of octane will produce almost six times the energy of one mole of methane
(converted to hydrogen and) used in a fuel cell, and it weighs more too.
The ratio of water formed
is the same as the ratio of hydrogen atoms or 18/4 = 4.5. That means the
octane makes 4.5 times the amount of water as the methane does to make 5.7
times the energy. Computing a relative ratio of water production for a common
unit of energy (cal or btu) gives 4.5/5.7 = 0.78. So the octane makes less
water (22% less) than the methane does, on a per unit of energy basis. But
energy doesn't take into account the energy conversion device (the fuel cell
versus the internal combustion engine). We have to take the energy conversion
efficiency into account. Fuel cells are typically 30%-40% efficient in
automotive sizes.
They are even higher in
efficiency in some instances running on pure hydrogen. Some automotive
applications running on pure hydrogen have achieved 50% efficiency using fuel
cells. Gasoline internal combustion engines are lucky to get 15%-20%. This
means that for the same energy in the fuel, the fuel cell car will do twice
the work, and the car will travel twice as far, or conversely that the fuel
cell car will need only half the energy to do the same work (move the same
miles). So divide the 5.7 in half to get 5.7/2 = 2.85 (you only need half the
energy to do the same work!) and now you have the FINAL ANSWER. 4.5/2.85 =
1.6. So the internal combustion engine actually makes 1.6 times MORE water
than the fuel cell for the same miles traveled in the same car with the same
passenger and luggage load. On a "miles traveled" basis, the fuel
cell produces LESS water than an internal combustion engine running on
gasoline. This is mostly due to the much higher efficiency of the fuel cell
compared to the internal combustion engine.
While it is true that the
internal combustion engine will make more water, it does so at a higher
temperature and this might tend to keep the water in the vapor phase longer
than the low temperature fuel cell exhaust. It remains to be seen how the now
fuel cell cars will fare in use, but the California Fuel Cell Partnership will
certainly find out. But keep in mind that on cold days, the relative humidity
is usually VERY low, even if it is snowing, so the chances of condensation on
the road are reduced. In Chicago and Vancouver, when they tested the Ballard
buses, they put the exhaust up at the top of the bus to help make sure the
water vapor didn't cause a problem, and it didn't! It made a
"plume" of water vapor on cold days, but no condensation problems
at all.
Engine
Type
|
Water
Vapor/mile
|
Carbon
Dioxide/mile
|
Gasoline Combustion
|
0.39 lb.
|
0.85 lb.
|
Fuel Cell Running on Hydrogen from Gasoline
|
0.32 lb.
|
0.70 lb.
|
Fuel Cell Running on Hydrogen from Methane
|
0.25 lb.
|
0.15 lb.
|
Fuel Cell Running on Renewable Hydrogen
|
0.25 lb.
|
0.00
lb.
|
Courtesy of Jeremy
Snyder, Desert Research Institute
What is
the U.S. government doing now?
Government support can
provide lasting momentum toward developing new technologies. The U.S.
government has been involved in fuel cell and hydrogen research for decades
now.
Launched in 1996, the
Department of Defense’s (DOD) Climate Change Fuel Cell Program provides grants of $1,000/kilowatt to purchasers of fuel cell
power plants. The ‘buydown’ program has awarded more than $18.8 million
toward the purchase of 94 fuel cell units. DOD also has a residential fuel
cell demonstration program involving over 21 units at 12 different military
locations.
The DoD's Defense Logistics Agency is taking a proactive role in deploying fuel cell-powered
forklifts in their Defense Depot warehouses around the country.
In 2000, the U.S.
Department of Energy (DOE) formed the Solid State Energy Conversion Alliance (SECA), made up of commercial developers, universities, national
laboratories, and government agencies, to develop low-cost, high power
density, solid-state fuel cells for a broad range of applications.
DOE's Fuel Cell Technologies
Program, a program of the U.S. Department of Energy's Office of
Energy Efficiency and Renewable Energy, works with partners to accelerate the
development and successful market introduction of hydrogen and fuel cell
technologies. The website has technical information, publications and lots of
resources.
The Department of
Transportation maintains a fuel cell bus research program. The Environmental
Protection Agency has a program to facilitate the use of fuel cells at
landfills and wastewater treatment plants, with several fuel cells already
been installed across the United States.
Why
should the government support fuel cell development?
Fuel cells can provide
major environmental, energy and economic benefits that advance critical
national goals. Development and optimization of energy technologies has
always been a partnership between government and the private sector.
Other power technologies
have enjoyed considerable support in the past, including tax credits for natural
gas drilling, military support for gas turbine technology, support for solar
power research, nuclear power research and coal cleanup technologies, among
many other programs.
Other countries are
moving aggressively towards a hydrogen and fuel cell future so the U.S.
should pay heed.
Does my
state offer incentives for purchasing or installing fuel cells? What is my
state doing by way of fuel cell installations and demonstrations?
47 states and the
District of Columbia have some sort of fuel cell or hydrogen legislation,
demonstration or activism taking place today. BTI has published State Activities That Promote
Fuel Cells and Hydrogen Infrastructure Development, a
comprehensive state-by-state analysis of state programs and incentives that
specifically include hydrogen, fuel cells and zero emission vehicles. We have
also created the searchable State Fuel Cell and Hydrogen
Database which
catalogues all regulations, initiatives, policy and partnerships in the fuel
cell and hydrogen arena. We also include all stationary fuel cell
installations, hydrogen fueling stations and vehicle demonstrations in the
United States.
Fourteen states across
the U.S. have established funds to promote renewable energy and clean energy
technologies. TheClean Energy Funds Network (CEFN) is a non-profit project to provide information and
technical services to these funds and to work with them to build and expand
clean energy markets in the United States.
DOE's Office of Energy
Efficiency and Renewable Energy (EERE) has added EERE State Activities &
Partnerships containing links to hundreds of state-specific
Web pages published by EERE and its technology development programs,
including such information as DOE grants to the states, resource maps,
project databases, and contacts. Itl also includes the latest state energy
news, publications, and statistics.
What are other countries doing?
The U.S. faces fierce
competition from other countries. Canada, Japan and Germany are aggressively
promoting fuel cell development with tax credits, low-interest loans and grants
to support early purchases and drive down costs.
The International Partnership for the Hydrogen Economy was established in 2003 as an international institution to
accelerate the transition to a hydrogen economy. Members countries include
(click on country to see links to government programs and projects, latest
media, reports and roadmaps, and recent IPHE statements) Australia, Brazil, Canada, China, European Commission, France, Germany, Iceland, India, Italy, Japan, Republic of Korea, New Zealand, Norway, Russian Federation,United Kingdom, and the United States.
Fuel Cell Today publishes worldwide and country-specific fuel cell and hydrogen
market surveys on their website.
New Players in the Hydrogen
Game - an
article by Sandra Curtin in Earthtoys E-magazine about Iceland, Sweden and
Denmark's hydrogen and fuel cell support and projects.
Other international
organizations include:
Fuel Cell Commercialization
Conference of Japan -
examines specific issues affecting the commercialization and widespread use
of fuel cells, and incorporates the findings into policy proposals with a
view to enabling member companies to take steps to resolve the issues
themselves, and having these findings reflected in government measures.
Through this, the FCCJ can make an important contribution to the
commercialization and widespread use of fuel cells in Japan, and to the
growth of Japan's fuel cell industry.
Fuel Cells UK - established
to foster the development of the UK fuel cell industry; elevate the UK
industry in the international arena; and raise the profile of UK fuel cell
activity.
Hydrogen
& Fuel Cells Canada -
mission is to accelerate Canada's world-leading hydrogen and fuel cell
industry. Members include most types of hydrogen and fuel cell technologies,
components, systems supply and integration, fuelling systems, fuel storage,
and engineering and financial services.
U.S. Fuel Cell Council - a nonprofit trade association dedicated to fostering the
commercialization of fuel cells in the United States.
World Fuel Cell Council - a non-profit association founded in 1991 to promote the most
rapid commercialization of fuel cells. Members of the Council include
companies involved in the development of fuel cells. Based in Germany.
What
more should be done to spur development of fuel cells?
The U.S. government
should take three steps to help commercialize fuel cells:
1. Major increases are
needed in research and development budgets of the Departments of Energy and
Transportation, and elsewhere.
2. The federal government
should also take the lead to purchase early power units and vehicles.
3. The government should
continue and expand the program to help "buy down" the cost of
early units installed around the country.
To put costs into
perspective, we pay more than $5 billion for imported oil each month. A small
fraction of that amount could fully commercialize fuel cells within five
years and create tens of thousands of jobs.
Fuel Cells and Hydrogen: The Path Forward presented a comprehensive strategy for federal investment in
fuel cell technology and fuel infrastructure. The report lays out a 10-year,
$5.5 billion cost-shared plan designed to maximize the benefits of
government-industry partnerships. The $5.5 billion is the federal
government's share of the plan, comparable to past energy government
investment. The fuel cell coalition estimates that industry would invest ten times
that figure.
To find out what you can
do as an individual, check out our Grassroots page.
How can
I build my own fuel cell?
If you are interested in
building your own fuel cell, there is an article from Home Power magazine that provides step-by-step instructions on how to build
a fuel cell from scratch. This is an archived issue, so it costs $5.00.
The e-book Build Your Own Fuel Cells by Phillip Hurley contains complete, easy to understand
illustrated instructions for building several types of proton exchange
membrane (PEM) fuel cells - and, printable templates for 6 PEM fuel cell
types, including convection fuel cells and oxygen-hydrogen fuel cells, in
both single slice and stacks.
Fuelcellstore.com has all of the available fuel cell kits, stacks and components
to build a fuel cell.
Is there a school science project I could do involving
fuel cells?
There are many resources out
there focusing on fuel cells and many websites offer science projects and
lesson plans for students and teachers interested in learning more about this
technology. The Educational Resources page of our Career Center has a more complete list.
Dr. Martin Schmidt has
written a paper that provides an excellent school science project written for
all interested persons, even for those having little prior knowledge of fuel
cells. You can find his paper online.
If you are interested in
building your own fuel cell, there is an article from Home Power magazine that provides step-by-step instructions on how to build
a fuel cell from scratch. The issue is now archived, so it costs $5.00
to purchase.
Energy Quest, a program from the California Energy
Commission, has a lot of great information on fuel cells, renewable energy
and alternative vehicles. In the Energy & Science Projects section, there
are a number of science projects and energy activities for students, K-12,
including links to other science project sites.
And as always, for the
latest fuel cell news and information, our online Fuel Cell Library includes links to numerous books, articles, and market studies
about the entire fuel cell industry - different fuel cell types, fuels and
applications. You can also go to our Links page to
access information from government agencies, fuel cell newsletters and
organizations involved in renewable energy or subscribe to our free Monthly Fuel Cell Technology
Updates.
Where can I find more information on fuel cells, including
articles, research and market studies?
Our online Fuel Cell Library includes links to numerous books, articles, and market studies
about the entire fuel cell industry - different fuel cell types, fuels and
applications. Our Publications page has links to free
fuel cell newsletters and informational brochures, as well as textbooks and
books you can purchase. You can also go to our Links page to access information from government agencies, fuel cell
newsletters and organizations involved in renewable energy or subscribe to
our free Monthly Fuel Cell Technology Updates.
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